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Control

Battery Pack Cells Testing

Testing solution for e-Drive

Control Sistem designs and manufactures test stations for battery cells, intended for characterization, functional verification and input selection processes. These stations are used both in production and in R&D laboratories, allowing the execution of automated and highly repeatable tests on cells of various technologies (Li-ion, LFP, NMC, etc.). Test stations may include the following items:

  • Main electrical cabinet for test automation
  • Identification code reading and traceability devices (barcode/DM)
  • Laser sensors for measuring cell temperature
  • Digital multimeters for open-circuit voltage measurement (OCV)
  • Specific contact systems for prismatic, pouch or cylindrical cells
  • Inductive sensors for cell presence/absence detection
  • AC-IR impedance measurement instrumentation
  • Insulation tester for checking electrical insulation between polarities and ground
  • Optical sensors for dimensional measurements and geometric verification
  • Non-contact measuring systems for fast and safe evaluation of critical parameters
  All components are integrated into a proprietary software application, operating on Panel PCs, which allows test configuration, automatic sequence execution, data acquisition, real-time graphical display, alarm management and structured export of results. Control Sistem's modular approach allows hardware and software configurations to be adapted according to customer specifications, production volumes and cell type. The contact system is custom-designed to ensure electrical reliability and mechanical repeatability, even in high-throughput environments.

Battery Pack Cells Testing
Battery Pack Cells Testing
  1. Accuracy and Reliability: Accurate component selection and internal calibration ensure reliable and consistent measurements across different test stations.
  2. Modularity and Scalability: each system can be scaled according to the number of cells to be tested, allowing future upgrades without structural changes.
  3. Total Integration: All test, measurement, traceability and quality control functions are managed by a single software platform.
  4. Operational Safety: electrical protections, cell presence controls and intelligent supervision of the test phases guarantee maximum safety for operators and components.

Why Choose Control System:

  • Vertical Expertise: Consolidated experience in the design of test systems for battery cells and packs.
  • Custom Projects: each bench is developed according to the specific needs of the customer, without compromising on functionality.
  • Optimized timing: Thanks to the modular design, delivery and commissioning times are reduced to a minimum.
  • Continuous Support: training, assistance and after-sales support guarantee the continuous operation of the test stations.

 

STELLANTIS, Mirafiori Battery Hub, Turin (TO), Italy

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